Pallet Rack Double Safety Rail Protectors

Protect Pallet Racking, Conveyor Systems, and Personnel from Warehouse Vehicle Traffic

Pallet Rack Double Safety Rail Protectors create a highly visible physical barrier between forklift traffic and critical warehouse assets. Commonly installed in distribution centers, manufacturing facilities, fulfillment operations, and 3PL warehouses, these heavy-duty guard rails help protect pallet racking, conveyor systems, workstations, and pedestrian areas from accidental vehicle impacts.

Manufactured from high-strength 11-gauge steel and engineered to withstand up to 10,000 pounds of force at 5 mph, double safety rail protectors provide an effective solution for controlling warehouse traffic and reducing the risk of equipment damage and workplace injuries. The safety yellow finish increases visibility and clearly identifies restricted travel zones for forklift operators and warehouse personnel.

When to Use Pallet Rack Double Safety Rail Protectors

Double safety rail protectors are designed for facilities where forklifts, pallet jacks, and warehouse vehicles regularly operate near pallet racking, conveyor lines, work cells, or employee walkways.

• Protect pallet rack rows exposed to vehicle traffic
• Create barriers around conveyor systems
• Separate pedestrian walkways from forklift travel lanes
• Protect packing stations and warehouse work areas
• Create equipment exclusion zones
• Define operational areas within warehouses and manufacturing facilities

Typical Applications

• Pallet Rack Protection: Install safety rails in front of pallet rack rows exposed to forklift traffic to help reduce accidental impact damage.

• Conveyor System Protection: Create a physical barrier between conveyor systems and vehicle traffic to help protect equipment and employees working nearby.

• Pedestrian Walkways: Separate employees from forklift travel lanes and improve visibility of designated walking paths.

• Equipment Protection: Protect packing stations, machinery, electrical equipment, and production work cells from accidental vehicle contact.

• Warehouse Traffic Management: Define restricted areas and improve traffic flow throughout distribution centers, warehouses, and manufacturing facilities.

Key Features

• Engineered to withstand up to 10,000 lbs of force at 5 mph
• Double rail design provides enhanced visibility and separation
• Heavy-duty 11-gauge high-tensile steel construction
• Reinforced 2-rib corrugated rail design for added durability
• Safety yellow finish improves workplace visibility
• Multiple rail lengths available for various applications
• Includes mounting hardware for installation
• Optional lift-out rail configuration available
• Suitable for warehouses, manufacturing facilities, and distribution centers

Double Safety Rails vs Single Safety Rails

Double safety rail systems provide a larger protective barrier and increased visual separation compared to single rail systems. Facilities commonly select double safety rails when protecting conveyor operations, pedestrian walkways, workstations, or areas with higher traffic volume. Single rail systems are often used in lower-risk areas where space is limited and less separation is required.

When Not to Use This Product

Double safety rail protectors help reduce impact-related damage but should not be considered a substitute for proper forklift operation, employee training, or warehouse traffic management procedures.

Specifications

Available Rail Sizes

Compatible Facilities

• Distribution centers
• 3PL warehouses
• Manufacturing facilities
• Fulfillment centers
• Wholesale distribution operations
• Food and beverage warehouses
• Industrial storage facilities